Metallic Embroidery Thread

Raw Material Selection

We use only premium-grade 150D/1 filament yarns, available in two base options: polyester and rayon. Polyester offers superior strength, chemical resistance, and dimensional stability, while rayon provides a softer hand feel and more natural luster. Both materials are carefully sourced to meet international textile standards.

Unique Construction – Round Covering with Cut Metallic Film

The defining feature of JOHNSON Metallic Embroidery Thread is the round covering process. A continuous cut metallic polyester film is spirally wrapped around the core filament yarn at precisely regulated intervals. This method creates a uniform, smooth surface without exposed gaps or uneven thickness. The "cut metallic film" refers to thin slices of metallized polyester that are then applied around the core, producing brilliant flashes of light and a true metallic appearance.

High Tenacity – Engineered for Durability

Unlike many decorative yarns that sacrifice strength for aesthetics, JOHNSON metallic yarn maintains high tenacity. The 150D/1 base provides excellent tensile strength, while the metallic film adds abrasion resistance without becoming brittle. This combination allows the yarn to withstand high-speed embroidery machine tensions, frequent needle penetrations, and repeated handling without breaking or fraying.

Visual Appeal

The regular interval covering creates a consistent metallic sparkle along the entire length of the thread. When embroidered, the finished design exhibits a radiant, eye-catching effect that shifts with light and angle. This makes JOHNSON metallic yarn a favorite for luxury garments, festive decorations, and high-end accessories.

Production Advantages – Our Own Factory

JOHNSON operates a fully integrated manufacturing facility dedicated to metallic and specialty yarns. Being a factory-direct brand gives us complete control over every production stage:

• In-house covering machines: We maintain a fleet of high-precision round covering machines calibrated specifically for cut metallic film application. This ensures uniform interval spacing and consistent tension.
• Strict quality control: Each batch undergoes multiple inspections – from incoming raw yarn to finished cones and reels. Tests include tensile strength, color fastness, metallic film adhesion, and embroidery machine runnability.
• Flexible production capacity: With our own factory, we can adjust production schedules to meet urgent orders, customize packaging, and develop new colors or variants upon request.
• Cost efficiency: By eliminating middlemen and operating our own production lines, JOHNSON offers premium metallic yarn at factory-direct prices.

Color Options

Standard Colors (In-Stock, Ready to Ship)

• Silver: A classic cool metallic sheen that complements most fabric colors. Ideal for wedding wear, winter fashion, and elegant evening gowns.
• Gold: A warm, rich metallic tone perfect for festive occasions, traditional costumes, and luxury branding.

Custom Colors Available

While silver and gold are regular stock items, JOHNSON can produce other metallic shades (e.g., copper, bronze, rose gold, royal blue, emerald green) upon sufficient order quantity. The cut metallic polyester film can be pre-dyed or custom-coated to match specific Pantone references.

Application Fields

Computer Embroidery

JOHNSON metallic yarn is fully compatible with multi-head computer embroidery machines, including Tajima, Barudan, Happy, ZSK, and other leading brands. The high tenacity reduces thread breaks, allowing continuous operation at speeds of 600–800 stitches per minute. It works excellently for:

• Logo embroidery on uniforms and caps
• Decorative motifs on denim, jackets, and bags
• Border trims and ornamental stitching on home textiles

Hand Embroidery

For artisanal and hobbyist applications, the Metallic Embroidery Thread's smooth texture and brilliant shine make it a pleasure to work with by hand. It glides through fabric without snagging and lays flat to create crisp metallic lines. Popular in:

• Silk ribbon embroidery combinations
• Cross-stitch and crewel work
• Traditional ethnic costumes and bridal wear

Other Creative Uses

• Tassel and fringe making: The metallic sheen adds luxury to decorative trims.
• Braid and cord weaving: Combine with other threads for unique accessories.
• Machine knitting (light gauge): For metallic accents in scarves, shawls, and sweaters.
• Craft projects: Card making, scrapbooking, and jewelry design.

Packaging Options

JOHNSON offers a versatile range of packaging to suit different user needs – from small craft projects to industrial production lines.

All cones and reels are wound with even tension to prevent tangling during unwinding. Cones are made of recyclable plastic or cardboard; reels are clear plastic for easy remaining length viewing. Custom packaging (e.g., labeled boxes, color-coded cores, or bulk cartons) can be arranged upon request.

Quality Assurance & Testing

Because JOHNSON owns the factory, we implement a rigorous quality management system:

• Tenacity test: Every batch is sampled and tested on a tensile strength machine. Minimum breaking strength exceeds industry standards for metallic decorative threads.
• Abrasion resistance: The metallic film is subjected to rub tests to ensure it does not flake or peel off during high-speed embroidery.
• Color fastness: Wash fastness and light fastness tests (ISO standards) guarantee that silver and gold colors remain brilliant after multiple washes or prolonged sunlight exposure.
• Running performance: Sample spools are run on actual Tajima embroidery machines for 10,000 continuous stitches to check for breaks, loops, or uneven feeding.

All JOHNSON metallic yarns are free from harmful substances and comply with general textile safety requirements.

Why Choose JOHNSON Brand?

1. Factory-direct reliability – You eliminate middlemen and receive consistent quality from our own production lines.
2. High tenacity construction – Engineered to reduce thread breaks, saving you time and material costs.
3. Brilliant metallic effect – The cut film covering produces a true glittering finish, not just a printed or coated look.
4. Wide packaging flexibility – From 100m reels to 1000m cones, we support every scale of operation.
5. Responsive customization – Need a special color, different cone weight, or unique reel length? Just ask – our factory can adapt.

Storage & Handling Recommendations

To preserve the metallic properties and tenacity of JOHNSON Metallic Embroidery Thread:

• Store in a cool, dry place away from direct sunlight.
• Keep cones/reels in their original packaging until use to avoid dust accumulation.
• For computer embroidery, use appropriate needle sizes (e.g., #75/11 or #80/12 metallic needle) and reduce upper thread tension slightly compared to standard polyester threads.
• Avoid sharp edges on thread paths that could cut the metallic film.